Workplace Electrical Injuries and Fatalities 2003-2020
By Daniel Majano and Brianne Deerwester, Electrical Safety Foundation International
Each year, the Electrical Safety Foundation International (ESFI) collects information on fatal and nonfatal occupational electrical injuries using the U.S. Bureau of Labor Statistics (BLS) Census of Fatal Occupational Injuries (CFOI) and Survey of Occupational Injuries (SOII). ESFI then publishes the information in tabular and graphical form to esfi.org. The most recent data covers the 17 years from 2003 to 2020, but focuses heavily on 2011 to 2020 data.
There were 126 electrical fatalities in 2020, a 24% decrease over 2019 and the lowest number of electrical fatalities since ESFI began compiling data in 2003. It is also important to note there was a 10% drop in total hours worked in the United States in 2020, most likely due to the COVID-19 pandemic. There were 2,220 nonfatal electrical injuries involving days away from work, a 17% increase over 2019 and a return to 2017 levels.
Fatal Electrical Injuries
Contact with or exposure to electric current accounted for 2.6% of all workplace fatalities in 2020, which was a 19% drop from 2019 and a return to 2017 levels. Electrical fatality rates were 0.09 fatalities per 100,000 workers in 2020, which is a 22% drop from 2019, compared to a rate of 3.5 per 100,000 workers for all fatalities and all occupations. The mining industry had the highest rate of fatal electrical injuries in 2020, 0.8 fatalities per 100,000 workers, followed by the construction industry, 0.6 fatalities per 100,000 workers. The fatal injury rate for all industries was 0.1 fatalities per 100,000 workers. In 2020, 5.3% of all electrical incidents were fatal. “Constructing, Repairing, Cleaning” accounted for the leading worker activity for electrical fatalities at 64%. “Using or Operating Tools, Machinery” accounted for 22% of electrical fatalities.
The occupations involved in electrical fatalities included “Construction and Extraction Occupations” with 44% of the total fatalities, “Installation, Maintenance, and Repair Occupations” with 20%, “Building and Grounds Cleaning and Maintenance Occupations” with 13%, “Transportation and Material Moving Occupations” with 6%, “Management Occupations” with 5%, and “Farming, Fishing, and Forestry Occupations” with 3%.
The number of electrical fatalities varied between age groups in the workforce. Workers aged 25 to 34 had the highest number of electrical fatalities with 33%, followed by workers aged 34 to 44 with 21%, workers aged 45 to 54 had 18%, workers aged 55 to 64 had 17%, and 7% of electrical fatalities occurred in workers aged 20 to 24. Hispanic or Latino workers accounted for 40% of electrical fatalities, a 24% increase over 2019. These workers also account for 18% of the workforce.
Thirty-three percent of all electrical fatalities occurred at a private residence. Industrial places and premises accounted for another 31% of fatalities. Streets and highway accounted for 13%, public buildings accounted for 8%, and farms for 7%. Private industry accounted for 154, or 94%, of the electrical fatalities.
Nonfatal Electrical Injuries
A total of 1,176,340 workplace injuries, including electrical and non-electrical injuries, occurred in 2020. Of these cases, 33.2% or 390,020 cases were categorized as other diseases due to viruses not elsewhere classified, which includes reported COVID-19 pandemic-related illnesses. The rate for all nonfatal injuries resulting in days away from work attributed to electricity during 2019 was 0.19%, while in 2020, 0.21% could be attributed to electricity.
The industries with the leading number of nonfatal electrical injuries included “Accommodation and Food Services” with 22%, followed by “Construction” with 20%, “Wholesale Trade” with 17%, and “Manufacturing” with 14%. Electrical shocks accounted for 1,610 of the nonfatal electrical injuries, while burns accounted for 620.
The occupation with the highest percentage of workers involved in non-electrical injuries was “Installation, Maintenance, and Repair” with 31%, followed by “Service” with 25%, “Construction and Extraction” with 21%, “Production” with 11%, “Transportation and Material Moving” with 5%, and “Management, Business, Financial” with 2%. “Sales and Related,” “Healthcare Practitioners,” “Technical, Computer, Engineering and Science,” and “Office and Administrative Support” all had 1%. Sixty-five percent of fatalities occurred in service-providing industries, while 35% occurred in good-producing industries.
The median number of days away from work for nonfatal electrical injuries was three in 2020, a 66% decrease from 2020. The median days away from work for direct exposure to electricity greater than 220 volts was seven days, followed by five days for indirect exposure to electricity 220 volts or less, and the median days for direct exposure to electricity 220 volts or less was three. Indirect exposure to electricity greater than 220 volts did not incur any injuries.
The number of nonfatal electrical injuries varied between age groups in the workforce. Workers aged 25 to 34 had the highest number of injuries with 24%, followed by workers aged 20 to 24 and 35 to 44 both with 22%, workers aged 45 to 54 made up 16% of the injuries, workers aged 55 to 64 made up 7%, workers 16 to 19 years old made up 2%, and finally workers 65 years and older made up 1%. Thirteen percent of electrical injuries occurred in Hispanic or Latino workers, compared to 40% of fatalities.
The length of service with an employer at the time of the injury also varied among workers. The highest percentage happened to workers who had been with their employer between one and five years at 32%, followed by more than five years at 31%, less than three months at 26%, and finally three months to 11 months at 10%. The weekday with the highest number of nonfatal electrical injuries included Tuesday with 33%, Thursday with 27%, Wednesday with 14%, Monday with 11%, Saturday with 8%, Friday with 4%, and finally Sunday with the lowest amount, 3%. The total shift length also affected when a nonfatal injury occurred. The hours with the highest percentage of accidents were between four to six hours with 32%, followed by two to four hours with 15%, six to eight hours with 10%, one to two hours at 9%, eight to 10 hours at 4%, less than one hour at 2%, and finally 10 to 12 hours at 1%. Twenty-seven percent of incidents did not report the hours worked.
Improving Workplace Safety
Each day in the United States, 6.4 injuries happen because of workplace electrical accidents. Sixty-eight percent of these injuries occur in non-electrical occupations. By addressing safety risks and trends that affect these workers, ESFI can create materials to both train and reinforce safety on the worksite to help prevent future workplace injuries and fatalities. Electrical fatalities decreased by 24% in 2020, but nonfatal electrical injuries increased by 17% to 2,220 injuries. With proper electrical safety training for all workers, both electrical and non-electrical alike, these preventable injuries and fatalities can be avoided. ESW
For free materials you can share with your employees or coworkers to keep them safe, visit esfi.org.
Share on Socials!
Risk Management in Electrical Utilities: How to Boost Operational Resilience and Respond to Emergencies
Sign up to receive our industry publications for FREE!
ST800: 800amp Service Tester
1. Test Integrity of Secondary Service
2. Identify Secondary Cables
3. Identify Feed In and Feed Out at Padmount
4. Identify Energized and De-Energized Cables